Investment Casting

Investment cast components are accurate castings which can incorporate high levels of detail, and reduce the amount of machining required, compared to a sand cast component. There are a wide variety of materials that can be investment cast, For example; High strength steels, stainless steels, aluminium bronze, high tensile brass and aluminium.

 

Sample Image
Sample Image

There are several in the process of making an investment cast component.

  1. Laser scan – the component is scanned, this gives a 3D point cloud that accurately represents the size and shape of the part.

     

  2. Casting CAD model – CAD geometry is drawn incorporating machining allowance and casting contraction/shrinkage including wax shrinkage.

     

  3. Finished machined CAD model – another CAD model is created to represent the finished machined part this incorporates all machining, drilling, tapping, boring features.

     

  4. Engineering drawing – from the CAD model engineering drawings are produced to provide to the machine shop who then machine the casting.

     

  5. Tool design – wax injection dies are designed from the casting model and then machined from billet aluminium.

     

  6. Castings – the wax injection dies are used by the foundry to produce castings.

     

  7. Machining – the castings are then machined to produce the finished component.

We can supply a finished product at any stage of the process above.

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